Pressure Reducing Station

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Pressure Reducing Station Specification

Material
Mild Steel / Stainless Steel

Pressure Range
1 bar to 40 bar (inlet), Outlet pressure as required

Features
Skid-mounted, Pre-piped, Modular Design, Pressure Regulating Valves, Safety Accessories included

Product Type
Pressure Reducing Station

Usage & Applications
Used to reduce and regulate high pressure steam, air, or gases for safe downstream operations

Outlet Size
As per system requirement

Technics
Forged and Machined

Flow Rate
Up to 5000 Nm3/hr or as specified

Gas Type
Steam, Nitrogen, Oxygen, Compressed Air, other Industrial Gases

Metal Type
Steel / Stainless Steel

Application
Industrial, Process Plants, Steam Lines, Gas Distribution

Size
Customizable; Commonly from 15 mm to 200 mm

Weight
Varies as per configuration; approx. 50 - 250 kg

Accessories
Pressure gauge, Safety valve, Strainers, Bypass arrangement

Control Valve Type
Pilot Operated / Direct Acting

Inlet Pressure
Up to 80 barg

Operation
Manual, Automatic options available

Standards Followed
ASME / API / BS / ISO

Body Test Pressure
1.5 times design pressure

Mounting
Horizontal or Vertical installation

Surface Finish
Painted / Epoxy Coated / Polished

Leakage Class
As per IEC 60534-4 Class IV/V (for soft or metal seated)

Temperature Range
Up to 450°C (depending on material)

End Connection
Flanged / Screwed / Butt-welded to ANSI / DIN standards

Outlet Pressure Accuracy
±1% of set pressure

About Pressure Reducing Station

We have emerged as an eminent manufacturer, exporter and supplier of Pressure Reducing Station. The offered station has been designed to control pressure of all types of inert, oxidizing and flammable gases which include LPG, Prepane, Natural Gas, Nitrogen and so on. We manufacture this Gas Pressure Reducing Station based on flow rate, inlet pressure, outlet pressure of gas. Our LPG equipment is widely utilized in different boilers. Its high latent heat at low pressure level, rust proof construction, long service life and accurate dimension are some of the reasons of its extensive applications by our clients.

Features

Durable with extended warranty
Robust construction
Quick installation
Lower maintenance cost

High Precision Pressure Control

This Pressure Reducing Station offers outlet pressure accuracy of 1% of the set value, making it ideal for critical applications where consistent downstream pressure is vital. The advanced design, including pilot-operated or direct-acting valves, ensures stable operation even under fluctuating load and pressure inlet conditions. The station is suitable for both manual and automatic operation, providing adaptability for various industrial requirements.

Robust Construction and Versatile Installation

Manufactured with forged and machined mild steel or stainless steel, the station withstands rigorous process conditions with a body test pressure 1.5 times the design limit. With customizable sizes (15 mm to 200 mm), and mounting options for both horizontal and vertical installation, it suits diverse plant layouts. Various surface finishes, from painted to epoxy coated, add durability against harsh environments.

Comprehensive Safety and Accessories

Safety and operational efficiency are enhanced by integrated accessories such as pressure gauges, safety valves, strainers, and bypass arrangements. The station meets IEC 60534-4 Class IV/V leakage classes, and is pre-piped and modular for easy integration into new or existing setups. Standards compliance (ASME/API/BS/ISO) and a full suite of accessories enable tailored solutions for each industrial setting.

FAQs of Pressure Reducing Station:

Q: How does the Pressure Reducing Station ensure accurate downstream pressure regulation?

A: The station employs either pilot-operated or direct acting control valves that automatically adjust to changes in inlet pressure and flow, delivering an outlet pressure accuracy of 1% compared to the set pointeven under fluctuating loads and system demands.

Q: What types of gases and fluids can be handled by this station?

A: The system is designed to handle steam, compressed air, nitrogen, oxygen, and a broad range of industrial gases. The choice of materials (mild steel or stainless steel) and precise control valves make it suitable for various media in process and utility systems.

Q: When should a pressure reducing station be installed in an industrial plant?

A: A pressure reducing station should be installed whenever there is a need to safely regulate and lower high pressure steam or gas to a controlled, usable pressure for downstream equipment, ensuring both safety and optimal performance of process systems.

Q: Where can the station be mounted in a facility?

A: It can be installed in a horizontal or vertical orientation, accommodating various plant layouts and space constraints. The stations modular and skid-mounted design allows it to integrate easily into new or retrofit projects.

Q: What is the process for selecting an appropriate station size and configuration?

A: Selection involves evaluating inlet pressure (up to 80 barg), required outlet pressure and accuracy, flow rate (up to 5000 Nm3/hr), connection types (flanged, screwed, butt-welded), and specific gas or steam requirements. Custom sizes and configurations are available for unique applications.

Q: How do the included safety accessories enhance operational reliability?

A: Integrated safety valves, pressure gauges, strainers, and bypass arrangements help maintain system safety by preventing overpressure, ensuring smooth flow, monitoring operating conditions, and providing maintenance bypass without process interruption.

Q: What are the main benefits of using this pressure reducing station in process plants?

A: Key benefits include precise pressure regulation, operational safety, compliance with international standards, robust and durable construction, ease of installation with pre-piped modular design, and reliable performance for a variety of industrial applications.

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